Advanced Metal Processing Technology
Precision Manufacturing Excellence
Core Technologies
Title
Description
- ✓ Metallurgical bonding interface
- ✓ Bonding strength ≥60 MPa
- ✓ Uniform cladding thickness
- ✓ Excellent electrical conductivity
Applications
Copper Clad Aluminum (CCA)
Lightweight, excellent conductivity
Copper Clad Steel (CCS)
High strength for demanding applications
Nickel Clad Copper (NCC)
Corrosion resistance for harsh environments
Silver Clad Copper (SCC)
High-conductivity applications
⚙️
Precision Drawing Technology
Advanced drawing processes create wires and strips with exceptional dimensional accuracy and surface finish.
- • Dimensional tolerance as low as ±0.001mm
- • Superior surface finish Ra < 0.2μm
- • Consistent mechanical properties
🔥
Advanced Heat Treatment
Precision heat treatment processes optimize material properties for specific applications.
- • Controlled annealing cycles
- • Stress relief treatment
- • Temperature uniformity ±5°C
🔬
Rigorous Quality Control
Comprehensive quality assurance throughout the manufacturing process.
- • In-line dimensional monitoring
- • Spectrometric composition analysis
- • Microscopic bond inspection
Specifications
| Property | Range | Applications |
|---|---|---|
| Diameter Range | 0.005mm - 12.0mm | Ultra-precise wire for EV motor hairpin windings |
| Tensile Strength | 145 MPa - 800 MPa | High-strength applications in aerospace components |
| Electrical Conductivity | 22% - 108% IACS | High-efficiency electrical connectors and busbars |
| Operating Temperature | -250°C to 1200°C | High-temperature environments in battery systems |
Manufacturing Process
This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.
Bond Strength ≥ 60 MPa